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  • 产品名称: CS2380超声波金丝球焊机
  • 产品编号: CS2380

1. 国内首创特殊焊接结构,焊点呈阶梯状,焊接效果可媲美进口自动机;焊头承受的重力小,焊接速度更快,弧度更稳定;机械磨损小,试用寿命更长久。
2. 采用新式的程序设计,弧形可调,满足不同产品的需求。
3. 新式的超声系统设计:纯数字控制,输出更稳定。
4. 劈刀检测功能,可检测劈刀是否安装良好,大大降低人为的虚焊隐患;
5. 提供超声功率四通道输出,以适应晶片与支架上不同的焊接参数要求,保证焊点一致性;
6. 负电子成球(EFO),成球大小精确可调,一致性好。如采用本公司独特计的劈刀,可得到较小的一焊(球焊)及更可靠的二焊,可适于蓝、白发光二极管的生产;
7. 弧度增高功能,左、右线多种弧度方案可选,对于弧度要求较高的支架将大大提高合格率;
8. 二焊补球功能,可选补球的金球大小,大大提高二焊焊点的强度,降低死点率;
9. 连续过片功能,对于返工支架能提高效率;
10. 自动过片一步或二步选择,对于¢8或¢10等大距离的支架,选择每次过片两步将大大提高生产效率高;
11. 支持夹具报警功能,每条支架焊到第19个管子时,有声音提示操作者及时更换支架及焊完最后一个管时,勿将焊头再按下,有效的节约了操作时间,并让下一条支架的第一个管子有一定的预热时间;
12. 可选双线自动连焊,自动双向焊接第二点,且三轴(焊头、位移、送料)同步运行,焊线速度快,适于蓝、白管的焊接;
13. 可选焊线速度。高速挡焊线速度是目前手邦机中最快的,产量可达4-8K线/小时;
14. 按超声测试键通劈刀时焊接时间自动延长至一秒,有利于通劈刀;
15. 液晶显示中文操作菜单,可使新手更易上手;
16. 超声板有上电自动校正功能,可保证更加稳定的焊接质量。
17. 配置强大的大功率半导体焊接功能。
 
 

1, The first special bonding structure in China, stair step-shape welding spot, the effect of bonding is comparable with imported automate, small force on the welding head, high bonding speed, stable radian, little mechanical wear, and a long life.

2, A new design process, adjustable radian, satisfied with different products’ needs

3, New ultrasonic system design, all digital control, stable output

4, The function of chopper test, to confirm the chopper’s installation, greatly reduce the man-made cold solder joint accident

5, Four channels output ultrasonic power, to accommodate different bonding parameter on the trestle, ensure the bonding uniformity

6, EFO, precise adjustable ball size, good uniformity, with this company’s special design chopper, getting a smaller first bonding (ball bonding) and more reliable second bonding, can be  used for the production of blue and white diode

7, The function of increasing radian, line radian program to choose left or right, greatly increasing the pass rate of high demand trestle

8, The function of repairing second ball bonding, the size of the ball can be chosen, greatly improving the strength of second bonding, und reducing the dead rate.

9, The function of continuous film transport, improving the efficiency of remade trestle

10, The selection of one or two steps, for the trestle of big distance of ¢8 and ¢10, a selection of two steps can greatly improve the production efficiency.

11, The alarm function of support fixture, when the 19th tube on the trestle is bonded, there is a voice to notice that the handlers should change the trestle and don’t press down the last bonding head. It saves the operate time and preheating time for the first tube of next trestle.

12, Selectable two lines automatic continues bonding, automatic two directions bonding the second point, three-axis(bonding head, displacement, feeding) running at the same time, high bonding speed, suitable bonding for blue and white tube.

13, Selectable speed of bonding, the high gear is the fastest speed among hand handling machine. The output can be 4-8K line/hour.

14, The bonding time will automatic delay 1 second, meanwhile pressing the ultrasonic test bottom to pass chopper, a profit to let chopper through.

15, Chinese LCD options, easier to get started

16, The automatic correction function on the ultrasonic plate, ensure the more stable bonding quality.

17, High-power semiconductor bonding function

试用电源:220VAC±10%,50Hz、可靠接地
消耗功率:最大300W
适用金丝线径:20~50um(0.8~2mil)
焊接温度:60~400℃
超声功率:四通道0~3W分两挡连续可调
焊接时间:二通道5~150ms
焊接压力:二通道35~180g
一焊至二焊最大自动跨度:双向均不小于4mm
尾丝长度:0~2mm
金球尺寸:线径的2~4倍可任意设定
最小焊接时间:0.35秒/线
夹具移动范围:¢25mm
视觉系统:体视显微镜
外形尺寸:520(长)×460(宽)×550(高)mm
重量:约28Kg

Power supply: 220VAC±10%,50Hz, reliably be grounded
Consumed power: maximal 300W
Gold Wire Size: 20~50um(0.8~2mil)
Bond Temperature: 60~400℃ 
Ultrasonic Power: four channels 0~3W, two continues tunable  gear
Bond Time: two channels 5~150ms
Bond Force: two channels 35~180g
Automatic Span from first to second weld : both directions not smaller as 4mm
End Line Length: 0~2mm
Gold Ball Size: 2~4 times of wire diameter, freely set
Minimal Bond Time: 0.35 second/line
Moving Range of Fixture : ¢25mm
Visual System: Stereomicroscope
Weight: 28Kg
Dimensions: 520×460×550,(mm) long,wide, high
 

主要应用于晶圆、硅片、二极管、三级管、3528、5050大功率产品